IS 15652–Compliant Electrical Insulating Mats for the Iron and Steel Industry

Designed for live-panel environments across rolling mills, furnace control rooms, EOT crane panels, and heavy industrial power distribution areas.

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For steel plants, rolling mills & heavy industrial EPC contractors | 300 Sqm & above

Why Electrical Safety Fails in the Iron and Steel Industries?

Built-up conductive dust creates unwanted tracking pathways
Strong thermal radiation destroys insulation areas on wires
High voltage requirements increase the risk of dangerous arc flashes
Continuous mechanical vibration loosens important electrical connections

Duratuf Insulating Mats

Duratuf insulating mats are made of quality-tested elastomeric compounds that give them their essential dielectric strength.

Duratuf XVolt IS 15652 Insulating Mats for the Iron and Steel Industries

Duratuf XVolt electrical insulating mats offer essential protection against voltages up to 33 kV. Specifically designed for low, medium, and high voltage environments, XVolt provides an excellent safety solution for high-end steel and iron manufacturing applications:

Dielectric strength fully compliant with IS 15652:2006 standards.
Exceptional resistance to oils, coolants, and moisture in harsh mill environment.
Optimized dielectric performance for both LT and HT switchgear panel zones.
Precision thickness tolerances of 2mm, 2.5mm, or 3mm across the entire roll.
Clear marking at every meter to ensure total compliance with BIS guidelines.
Anti-skid and anti-slip dotted bottom surface for maximum stability on factory floors.

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XVolt Electrical Insulating Mats: Areas of Application in the Iron and Steel Industry

XVolt insulating mats are installed near high voltage equipment where operational continuity is critical.

  • Furnace Control Panels
  • Rolling Mill Electrical Panels
  • EOT Crane Control Panels
  • Motor Control Centers (MCC)
  • HT & LT Switchgear Rooms
  • Transformer and Power Distribution Rooms
Power Industry Application

What Iron and Steel Industry Buyers Look for Before Buying Insulating Mats

Besides assessing pricing, procurement teams and safety auditors evaluate compliance, supply reliability, and lifecycle performance of an electrical mat. Key Evaluation Factors

High dielectric strength for HT and LT panels

Resistance to oils, coolants, and industrial moisture

Class-specific thickness according to mill voltage ratings

Fire-retardant and self-extinguishing material properties

Anti-skid dotted surface for stability on oily floors

Permanent BIS markings for verified safety compliance

Power Companies

Secure XVolt-Certified Insulation for Iron and Steel Factories

Partner with a reliable supplier capable of supplying large-scale, compliance-ready insulating mats for digital infrastructure projects.

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Duratuf electrical mats are chosen and trusted by the global business leaders and safety specialists.

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Trusted by Top Iron and Steel Businesses Worldwide

Duratuf is a leading supplier and exporter of safety-compliant electrical insulating mats for safety-critical industrial environments. Beyond certified product quality, we streamline procurement through a structured ordering process called 'Ease of Ordering'. This process simplifies the purchasing of electrical mats for industrial buyers- covering technical consultation, specification alignment, and bulk scheduling.

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Frequently Asked Questions

What thickness of XVolt is required for 11kV or 33kV panels?
In steel mills, appropriate class selection is crucial. For 11kV (HT panels), a Class B mat with a thickness of 2.5mm is required. For 33kV (Main Substations), a Class C mat with 3.0mm thickness is required to provide a safe dielectric margin against high-voltage surges. We can guide you further. Book your free consultation call with us now!
Does XVolt IS 15652 electrical mat perform in mills with oily or moisture-prone environments?
Standard rubber mats usually deteriorate when exposed to lubricants. However, XVolt IS 15652 electric mats are designed to be resistant to transformer oil, liquid coolants, and industrial moisture, thereby retaining their insulating properties and preventing them from becoming a slip hazard on the shop floor. Contact us to know more!
Is XVolt capable of withstanding fire, and is it safe to be used near electric arc furnaces?
Yes. Unlike standard rubber mats, XVolt electrical mats has fire retardant properties. These mats are certified self-extinguishing, which is necessary in high-temperature zones and in situations where molten metal splashing or electrical sparking is present.
Are custom roll lengths for XVolt available for large-scale steel plant projects?
For large-scale projects, we offer custom roll sizes XVolt (e.g., 1m x 10m or 2m width) to minimise joints and gaps in front of long switchgear lineups. This provides seamless insulation and reduces the time required to complete installation in the entire MCC (Motor Control Centre) room. Talk to us about customization; connect with our team now!
What about the shelf life and warranty of the XVolt IS 15652 electrical mats?
When buying in bulk, customers focus on how long the product will last. XVolt has an approximate shelf life of 10 years when stored properly. Product warranty is provided with the NABL-accredited lab test report to ensure each roll meets the dielectric strength required for your facility. WhatsApp or email us to get a sample copy of our warranty certificates.