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Is There An Electrical Rubber Mat Expiry Date- Know From The Experts

Published On: July 17th, 2024
  • Do you often wonder if the electrical mats have an expiry date?

  • How long can you use them?

Well, if you are a frequent buyer of electrical rubber mats or use them in your workplace, being concerned about their life span is obvious.

 Electrical rubber mats are popular as PPE (Personal Protective Equipment). They reduce the risk of getting electrocuted, arc formation, and electric short circuits.

 Widely used in transformer rooms, electrical substations, and near high voltage equipment like switchboards, control panels, battery charging stations, etc- their die-electric strength keeps them functional.

 But, yes, electrical rubber mats have an expiry date with their effectiveness getting reduced over time.

 In this blog, we will highlight the factors affecting their longevity, manufacturer guidelines, initial signs of damage, and expert insights on expiry and replacement.

How many types of electrical rubber mats are there?

Electrical rubber mat manufacturers follow three testing standards while making the electrical mats. These are the IS 15652, ASTM D178, and IEC 61111. Their class division and permitted working voltages are also different.

Thus, while you can easily get an IS 15652 electrical insulation mat for 11 kV, other types of rubber dielectric flooring may not have this type.
Take a look at this comparative study where we compare 6 various types of insulating mats.

Moving on, let's dig deeper into this blog:

What are the factors affecting the life span of electrical safety matting?

Several factors affect the life span of electrical safety matting. Some of these are-

  • Quality of the material: Electrical rubber mats are made of elastomer (rubber). There are electrical rubber mat suppliers who offer 'cheap' electrical mats. But, beware! The quality of the rubber used is directly related to its longevity.

    High-quality rubber tends to last longer and offer better insulation properties.

  • Environmental Conditions: Exposure to extreme temperatures, moisture, chemicals, and UV light can degrade rubber over time.

  • Intensity of usage: Heavy and frequent use can accelerate wear and tear. Similarly, electrical mats laid in heavy traffic areas deteriorate faster.

  • Storage Conditions: Electrical rubber mats are flexible but not as much as rubber sheets. You need to keep this in mind while storing them. Inappropriately stored electrical mats often do not complete their full life cycle.

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Following the Manufacturer's Guidelines and Recommendations

A recognized and certified high di-electric strength mat manufacturer will provide you with a proper maintenance guideline. By adhering to this, you can expect an extended life span for the electrical mats. The manufacturer's guidelines commonly include:

  • Storage Instructions: You need to keep the electrical mats in a cool, dry place away from direct sunlight and harsh chemicals.

  • Cleaning Procedures: Contains information about keeping the mats clean.

  • Usage Limits: Follow the recommended usage guidelines, including the maximum voltage rating and load capacity.

  • Inspection Frequency: Regularly inspect mats for signs of wear and tear, as specified by the manufacturer.

If you are looking for a detailed guide on storing, transporting, installing, and testing of electrical rubber mats, click here!

Tracing the Initial Signs of Damage- Wear and Tear

Electrical mats are made of rubber that can wear with time. At first, the effect of aging can be seen on the edges- slowly spreading throughout.
Other vital signs that can be noticed in electrical insulation mats for 11kV or more are:

  • Cracks, Tears, and Pinholes: Cracks, tears, and pinholes on the surface can compromise the electrical mat’s insulating properties.

  • Discoloration: Fading or discoloration can indicate material degradation.

  • Hardening or Softening: Changes in the mat’s texture can affect its flexibility and effectiveness.

  • Surface Contamination: Although electrical mats ASTM D178 (type II) and IEC 61111 mats can sustain oil, grease, or mild chemicals chemical- continuous exposure can affect their functionality.

How do you know your electrical rubber mats have expired- Specialist insights

Specialists emphasize that electrical rubber mats do not have a set 'expiry date' as seen in food items or medicines- but they do need to be replaced. Here are some ways to know if the electrical mats 'cannot be used anymore':

  • Lifespan Estimates: High-quality mats can last between 3 and 5 years under normal conditions. However, this can vary based on environmental and usage factors.Duratuf electrical mats are certified and practically tested to have a longer lifespan.

  • Routine Assessments: Conducting regular assessments by trained professionals can help determine the mat’s condition and when it might need replacement.
    We can help you with time-saving tips on routine electrical mat assessments.

  • Preventive Replacement: Even if there are no visible signs of wear, replacing mats periodically as a preventive measure can enhance safety.
    Looking for the best prices for electrical rubber mats? Duratuf offers a competitive bulk discount.

What happens when you no longer use an electrical mat? You can recycle them. Follow this link to get an idea of how!

To summarize

When there is no fixed electrical rubber mat expiry date, using the same ones for electrical equipment protection with visible warning signs is not wiser. Yes, a premium electrical rubber mat will keep you stress-free for a long period, but you have to replace it eventually.
We can understand how lengthy and time-consuming it is to buy industrial products. This is why we take pride in helping our customers with the 'ease of ordering'
See what some of our customers have to say about us on TrustPilot:

Good quality HeatGuard Conveyor belts
Recently purchased HeatGuard Conveyor belts from Duratuf. The quality is amazing. They were super flexible and easy to install in our factory. Plus, they did not show any trace of damage during our high-temperature applications. Another great point is that they delivered the conveyor belts way before the expected from their warehouse located near Howrah.

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Impressive client-handling methods! Special thanks to Sam for being such a great help. I was also having difficulty in demonstrating my requirements, as I am fluent in Kannada but not that much in English or Hindi. Sam is very patient, I must say. He has made our purchase journey so easy and seamless. Great approach to dealing. Appreciate it!

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Ontime delivery
Thank you Duratuf for the EPDM rubber sheets of top quality. The sheets delivered by you guys are best for applying in my workplace's industrial tanks! The order was delivered to us on time so a big thanks to the sales and support team.

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