What is the insulation mat standard size – find complete details inside

Published On: August 26th, 2024

    Are you aware of the right insulation mat size for your needs? Do you know how the thickness of insulation matting is connected with the voltage protection it gives?
    When it comes to choosing a rubber mat for electrical work, finding the right size is crucial. How? Check expert insights on that, in this blog.

    Why does the size of insulating matting matter?

    Insulated matting is usually made of elastomer- a rubber compound. There are no insertions in the insulation mat to make it stronger and durable. The reason behind it is simple- cotton or nylon insertions will break the protective layer of the mats. As a result, static electricity will not be passed on to the Earth.

    A rubber mat electrical work is trusted in workplaces that work on many high-voltage equipment. They protect the workers from electric shocks, electrocution, arc formation, electric flashing, and short circuits.

    Experts recommend that thicker electric mats provide more safety. However, the thickness of an insulation mat is determined by the IEC 61111, ASTM D178, or IS 15652 safety guidelines.

    In places like the UAE or Saudi where there is an extreme temperature, thicker mats prove to be more durable than their thinner version.

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    Standard Size of Insulating Matting

    Electric shock protection mats come in rolls. If you want to know how much rubber mat per meter you require, knowing the size of the rolls is important.

    Small Size Mats

    • Dimensions: If you need small size IEC 61111, ASTM D178, or IS 15652 electric shock protection mats, the dimensions would be: 1 m x 10 m
    • Use: Small-size insulating matting is ideal for smaller workplaces. They are portable and can be installed without a fuss. For Indian workplaces, you can go for the IS 15652 mats. On the other hand, if you are in Mexico or Singapore, go for IEC 61111:2009 mats.

    Medium Size Mats

    • Dimensions: Generally 1 meter x 2 meters (39 inches x 78 inches).

    • Use: Suitable for medium-sized work areas where more coverage is needed.

    Large Size Mats

    • Dimensions: Often 1 meter x 3 meters or 1 meter x 5 meters (39 inches x 118 inches or 39 inches x 197 inches).

    • Use: Perfect for extensive workspaces, providing maximum coverage and protection.

    Despite the size of the mats, product labels should be distributed evenly all over the rubber mat per meter.
    Most electric mat suppliers offer insulation mats in 1 m x 10 m standard-size options. Therefore, if you require sizes more than that, you will have to customize your mats.

    Standard Thickness of an Insulation Mat

    Despite the size of the mats, product labels should be distributed evenly all over the rubber mat per meter.

    Most electric mat suppliers offer insulation mats in 1 m x 10 m standard-size options. Therefore, if you require sizes more than that, you will have to customize your mats.

    How thick IEC 61111:2009 electric mats should be?

    The IEC 61111:2009 mats are of IEC class 0, IEC class 1, IEC class 2, IEC class 3, and IEC class 4.

    Since they can withstand oils, mild chemicals, Ozone, UV radiation, and moisture, you can use them specifically in mining, power generation, oil and gas, metal processing, energy generation, etc industries.

    The Duratuf IEC 61111:2009 mats are this thick:

    Product Code (SKU) Class Recommended Thickness Max Thickness Allowed
    IM-IEC-C0 0 2.0 mm 6.0mm
    IM-IEC-C1 1 2.0 mm 6.0mm
    IM-IEC-C2 2 3.0 mm 8.0 mm
    IM-IEC-C3 3 4.0 mm/td> 11.0 mm
    IM-IEC-C4 4 5.0 mm 14.0 mm

    Are you sure you are not using expired electric shock protection mats? Old electric mats do not provide adequate safety. Know how long you can use an IEC 61111 electric mat.

    How thick the IS 15652 insulation mats should be?

    The IS 15652 electric mats are divided into Class A (3.3 kV), Class B (11 kV) and Class C (33 kV).

    Looking for a 33 kV rubber mat or an 11 kV rubber mat, check out this table:

    Product Code Class Standard Thickness
    IM-XV-CA A 2.0 mm
    IM-XV-CB B 2.5 mm
    IM-XV-CC C 3.0 mm

    How thick the ASTM D178 switchboard mats should be?

    The ASTM D178 electric anti slip flooring, also known as switchboard mats is used in North American regions. Hence, if you are in Mexico, we recommend you use the ASTM D178 electric mats.

    The ASTM D178 rubber matting electrical switch room also come in 5 classes- ASTM Class 0, ASTM Class 1, ASTM Class 2, ASTM Class 3, and ASTM Class 4.

    Their thicknesses are:

    Product Code (SKU) Class Type Thickness
    IM-ASTM-C0T1-BLAFT-3.2MM 0 1 3.2 mm (0.13 in)
    IM-ASTM-C0T2-BLAFT-3.2MM 0 2 3.2 mm (0.13 in)
    IM-ASTM-C1T1-BLAFT-4.8MM 1 1 4.8 mm (0.19 in)
    IM-ASTM-C1T2-BLAFT-4.8MM 1 2 4.8 mm (0.19 in)
    IM-ASTM-C2T1-BLAFT-6.4MM 2 1 6.4 mm (0.25 in)
    IM-ASTM-C2T2-BLAFT-6.4MM 2 2 6.4 mm (0.25 in)
    IM-ASTM-C3T1-BLAFT-9.5MM 3 1 9.5 mm (0.38 in)
    IM-ASTM-C3T2-BLAFT-9.5MM 3 2 9.5 mm (0.38 in)
    IM-ASTM-C4T1-BLAFT-12.7MM 4 1 12.7 mm (0.50 in)
    IM-ASTM-C4T2-BLAFT-12.7MM 4 2 12.7 mm (0.50 in)

    Our interactive electric mat catalogs are attractive and help you decide faster. Check out 5 benefits of getting insulated matting from our catalogs.

    Why Duratuf for Insulated Matting?

    Duratuf is a global supplier of high-quality electric mats. We have a wide range of insulating matting to offer. If you are looking for certified electric mats in Malaysia, Singapore, or Mexico, our IEC 61111:2009 will be your ideal fit.

    Our electric mats are durable. They can easily withstand the harsh climates of the UAE or Saudi.Our customers are really fond of our timely delivery, easy ordering process and high product quality.

    Other reasons to consider Duratuf:

    • Ready Stock
    • Quick Shipping
    • Free Technical Guidance
    • Product Customizations

    In a Nutshell

    Understanding the standard sizes and specifications of insulation mats is vital for maintaining a safe working environment. Whether you need a small, medium, or large mat, or a custom size to fit your specific needs, always ensure that the mat meets international safety standards.

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