When is an Electrical Safety Rubber Mat Not So ‘Safe’?

Published On: January 18th, 2025By

An electrical safety rubber mat is popular as personal protective equipment- a safety gear. By reducing the chances of electrical hazards, the electric safety rubber mat is a favorite among users for hassle-free installation and complete assurance.
However, what if we say that your rubber ‘safety’ matting might not be ‘safe’ always? Let’s visit some scenarios that compromise the effectiveness of the electrical safety rubber matting:

When an Electric Safety Rubber Mat is Not So Effective: The Danger Zone

If you are a user of an electrical safety rubber mat, you must have doubted its efficiency at least once! How do you know the electrical panel safety mat is working?
While it is quite natural to have such questions, if the safety electrical rubber mat becomes unsafe- you should worry about it.
These situations compromise the safety of the electric safety rubber mat:

Non-compliance with the Electrical Safety Standards

An electric safety mat should comply with either global or local electrical safety matting regulations. As of now, there are IEC 61111:2009, IS 15652:2006, and ASTM D178 compliance standards are the most popular.
Electrical mats that fail to meet the parameters of safety laid out in the guidelines lack the required dielectric strength. Furthermore, they might have optimum insulation resistance, durability, or enough resilience.
Non-compliance in rubber safety matting occurs due to:

  • Substandard materials: Safety electrical rubber mats made from inferior quality rubber may deteriorate faster or fail under high voltage conditions.
  • Incorrect labeling: Misleading or false certification can lead users to trust unsafe products. The safety guidelines mandate the use of clear labels on or bottom of the surface of an electrical safety rubber matting.

Thus, you should always go through some essential documents that validate the compliance of an electrical panel safety mat. A manufacturer’s certificate and a third-party testing certificate are two such documents.

Incorrect Electrical Safety Mat Voltage Rating

Each electrical safety matting is designed to withstand a specific voltage range. For example, we suggest you use an electrical safety matting 1000v for voltages up to 1 kV or 1000 Volts.
Using a mat rated for lower voltage in a high-voltage environment is a critical mistake.
You should regularly assess the voltage requirements of your workspace and ensure the mat’s rating aligns with these needs.

Physical Damage to the Rubber Safety Matting

Most users neglect physical damage to the safety mats. They think that a slight crack or a curled edge does not make a difference. Wear and tear significantly hampers the performance of an electrical panel safety mat.
In an internal survey, we have found that approximately 68.14% of users find that common issues include:

  • Cracks, punctures, or cuts: These create pathways for electrical currents, reducing insulation.
  • Aging: Over time, rubber may lose elasticity and insulating properties, especially if exposed to harsh environmental conditions.

Improper Storage and Maintenance

How well you store the electrical mats matter the most. Regular users prefer to buy safety mats in bulk. This saves cost and money. Additionally, some resellers buy and stock electrical safety rubber mat variants in large quantities. Now, if you do not know how to store the products, you will end up with a big monetary loss.

  • Exposure to chemicals or oils: Certain chemicals can degrade rubber, compromising its insulating properties.
  • Improper cleaning methods: Using abrasive or harsh cleaning agents can weaken the material.
  • Improper storage: Rolling the mat incorrectly or exposing it to direct sunlight can cause cracks and brittleness.

Worry not! This blog covers the most frequently asked questions of rubber insulation mat users- how to store, inspect, and transport the mats.

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Use in Unsuitable Environments

An electric safety rubber mat is usually very durable. They can withstand high temperatures, heat, chemicals, and oils. Nevertheless, using them outside their intended environments can lead to failures:

  • Wet or damp surfaces: Water reduces the insulating properties of rubber, increasing the risk of electrical conduction. This goes for condensation, as well.
  • High-temperature areas: Extreme heat can deform or melt the mat.
  • Chemical-heavy zones: Regular exposure to corrosive substances can degrade the rubber safety matting.

Hence, if you have to install the electrical mats near corrosive chemicals or constant heat, you may have to customize them.

Neglecting Routine Testing

Routine testing is a must for safety equipment, especially when it promises you electrical safety. Over time, even the best electrical mats require timely inspection. You can do it in two ways:

  • Electrical testing: Regularly test mats for dielectric strength and insulation resistance.
  • Visual inspections: Check each electrical safety rubber matting for signs of damage, wear, or aging.

Counterfeit Electrical Safety Rubber Mat

The market is flooded with counterfeit or fake electrical safety mats. These products may seem similar to the genuine products, but they are not.

  • Low-cost alternatives: Cheaper mats may seem appealing but often compromise on quality.
  • Unverified manufacturers: Always buy from trusted and reputed suppliers.

Counterfeit safety mats are unsafe to use. They can get you into legal trouble also.

Top 10 Electrical Dangers that an Electric Safety Rubber Mat May Prevent

Do you know more than 1000 people die from electrocution every day, according to the HSE? There might be as many as ten dangers lurking around you when you are not thinking about elevating the safety measures at your workplace:

  • Electric Shock
  • Arc Flash Incidents
  • Overloaded Circuits Leading to Fires
  • Contact with Energized Equipment
  • Faulty Wiring or Connections
  • Explosion due to Electrical Sparks
  • Electrocution from Ungrounded Equipment
  • Short Circuits
  • Damaged or Exposed Cables
  • Improper Use of Electrical Tools or electrical panel safety mat

And, you can prevent up to 95% of electrical accidents by using an electrical safety rubber mat and staying cautious!
An electrical panel safety mat can be a lifesaver—but only when it meets standards, is used correctly, and is maintained well.

When in doubt, consult the experts. Looking for a rubber safety matting expert? Reach out to us!

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