IEC61111 Electrical Insulation Mats Fully Explained

IEC61111 Electrical Insulation Mats | Fully Explained

IEC61111 is the standard stipulated for electrical safety flooring mats standards in the United Kingdom, Europe, and the Middle East too.

Before further moving onto the blog "IEC 61111 insulating mat standard explained" , you should know what electrical insulating mats are. Electrical Insulation Rubber Safety Floor mattings are specific kinds of rubber and non-conductive flooring options for operators working on live equipment. Electrical safety flooring is installed in workplaces operating high-voltage equipment such as transformers, generators, control panels, and others.

In fact, most workplaces have heavy electrical work and devices set up. Any minor faults in the circuits due to short circuits, leakage current, or voltage fluctuations, may result in electrocution to the workers. With the help of electrical rubber mats, you can insulate your workplace and provide safety to the workers from electric shocks. The HSE (Health and Safety Executive) makes it mandatory to pass safety audits. Having your electrical safety prevention gear is a priority on their list.

How the Long-Standing BS921:1976 was Withdrawn?

Before understanding IEC 61111 classifications and more, you should know more about the BS 921:1976 and BS EN 61111:2009 standards. Did you know that BS 921:1976 was withdrawn because it conflicted with the now current UK national standard of electrical insulation mats, which is BS EN 61111:2009?
Because of BS EN 61111:2009, the electrical insulation mat must withstand a greatly extended testing regime compared with the old BS 921:1976 standard. So, the change and standard update was heavily necessary.
And, the compliance with BS EN 61111:2009 means that the matting will have a number of benefits over the BS 921: 1976 variety, as it is oil and acid resistant, flame retardant, lighter in weight, and there are a various classes for different voltage applications.
Above all of electrical fatalities are no joke when it comes to safety and occupational health. In addition, the standard upgrade ensures that people update their electrical safety prevention methods and gear.

Why Do You Need Electrical Insulation Standard IEC 61111?

We can't stress enough how important it is for workplaces to install electrical insulation mats that prevent electrical fatalities. Similarly, every country's health and safety department has ensured that certain standards are maintained.

All of these standards are set to ensure that workplaces adhere to electrical safety regulations and work towards a safer environment.
One electrical fatality at work can close down an entire business due to its lack of preventive methods. In conclusion, you can only begin to imagine how important such electrical safety prevention steps ensure the longevity of a business in an industry.

IEC 61111 mat class 0 to class 4 explained:

Electrical mats have a wide range of working voltage ratings under IEC 61111 standard. They are suitable for working voltages ranging from 1 kV to 36 kV. As a result, they offer electrical safety in different high-voltage risk zones of industries.
So to protect your workers in case of accidental leakage of current while working on electrical equipment, in addition to the technicians' safety; You can count on the maximum productivity of your workforce and workplace.
For instance, the use of electrical insulation mats not only helps keep your workforce safe but it is also a mandatory requirement by national safety audit departments.
That is to say, your business can be fined and penalized for failing to ensure work electrical safety.
Therefore, if you are looking to be productive, ensure workplace safety and survive with a clean chit reputation, installing electrical rubber mats to ensure electrical safety should be first on your list.

Do not confuse IEC 61111 standard mats with other standards. The most common global electrical insulation standards comparison includes the comparison between IEC 61111 and ASTM D178 standards. Though they both have the same working voltage range of 1 kV to 36 kV, their other specifications are different. The IEC 61111 mats have standard thickness between 2 mm to 5 mm. On the other hand, the ASTM D178 mats have standard thickness ranging from 3.2 mm to 12.7 mm.
If you are looking for a cost-effective and long-term solution to avoiding workplace hazards then this is surely going to be your bet. Duratuf electrical insulation standard IEC 61111 mats come with test certificates and anti-slid properties. In other words, your employees would not be stressing out about working with live equipment.

Working Voltage & Proof Test of IEC 61111 Insulating Mat Standard Explained

IEC 61111 testing requirements for insulating mats include testing their specifications such as maximum use voltage, dielectric strength, AC proof voltage, and others. The withstand of voltage testings of electrical insulation mats for electrical safety is applied to each manufacturing batch of switchboard matting. Because it ensures that the mats match with the voltage ratings under IEC 61111 standard and that it does not have an electrical breakdown if/when it is exposed to high voltages. Besides, it also helps you understanding IEC 61111 classifications including their classes and specifications.
The proof test of electrical safety mats is dielectrical resistance tests are provided by the mat manufacturer on the total running metre of the product. Routinely used to safeguard standard conformity of resistance throughout the entire section, roll, or surface area of the electrical mat –
The proof test must be applied to the insulating mats for a set time at a specified voltage level. In addition, it should also undergo certification process for IEC-compliant insulating mats for thorough quality control.
Electrical Insulation Mats IEC61111 are made according to IEC 61111 or BS EN 61111. Used in preventing direct contact with the floors on live types of equipment.

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IEC 61111 mat class 0 to class 4 explained:

Class of IEC 61111Proof TestWorking VoltageDi-Electric Strength
Class 0 – IEC 0015kV1000V10kV
Class 1 – IEC 00210kV7500V20kV
Class 2 – IEC 00320kV17000V30kV
Class 3 – IEC 00430kV26500V40kV
Class 4 – IEC 00540kV36000V50kV

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Duratuf IEC 61111 Electrical Rubber Mats | FAQ

When Should Insulating Mats Be Used?

Electrical Insulating Mats should be used around all live equipment that has human operators. Such as, near HT/LT control panels, electrical substations. Operation with high voltages involves occasional symmetrical and asymmetrical faults which makes people vulnerable to electric shocks.

Insulating mats should be used in every place dealing with high voltages to protect people from electric shocks. In addition, you should use them around transformers, generators, lift rooms, Buss Bars. You should also install electrical rubber mats near on and off-site live equipment etc.

What is Switchboard Matting?

Designed to protect workers from being electrocuted from the floor, switchboard matting is a non-conductive matting. Produced from PVC components, it provides operators and workers insulation near high voltage electrical equipment.

What is My Warranty Period on Duratuf IEC61111?

At Duratuf you get a 1 year warranty period for all manufacturer's defects with our IEC61111 Electrical Insulating Mats.

What is Class A Insulation?

Class A is commonly known as Class 1 IEC61111 electrical insulating mats. It refers to the standard that offers you a Di-electric strength of 10.0KV with a working voltage of 1.0KV. You can find the highest Class of IEC61111 which is Class 4. Giving you a di-electric strength of 50.0KV with a working voltage of 36.0KV.

Why Buy Duratuf IEC 61111 Electrical Rubber Mats?

If you wondering how to identify genuine IEC 61111 mats, you need not worry as Duratuf has your back! Our IEC61111 Electrical Insulation Mats are updated as per the global standards for electrical insulation flooring. With Sophisticated plant and machinery, we subject every order and dispatch of IEC61111 electrical rubber mats with strict in-process quality checks.
This ensures a consistent quality, durability and the promise of unparalled service.
We also provide absolute control over client customization. tell us the order quantity, your working voltage and the shapes, sizes and color you need.

However, to make it easy for you to talk to an electrical insulation mat expert call +91-80888-77444 or leave us a query at inquiry@duratufproducts.com

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Oil Resistance
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