Electrical Insulating Mats for Iron, Steel & Metal Processing Industry

Protect your workers from electrical Hazards with IS / IEC / ASTM Standards, Certified Electrical Safety Mats
| Tested up to 33,000V

Protect Workers in High-Heat & Heavy-Load Electrical Environments

Iron and steel plants operate with heavy-duty electrical systems powering furnaces, rolling mills, casting units and processing lines. The entire process runs on high electrical loads in environments exposed to heat, dust, vibration and continuous operations.

When technicians work near live switchgear, control panels or transformers in iron, steel & metal processing units, the risk of electric shock increases very significantly, particularly in harsh industrial conditions.

Our electrical insulating rubber mats offer a safe working zone around live electrical equipment, which helps metal processing plants protect personnel, prevent downtime, enhance operational efficiency and maintain safety compliance.

Electrical Safety Challenges in Iron & Steel Plants

Metal processing plants use high-voltage electrical systems to operate heavy machinery and equipment. Where the electricians or personnel work in live electrical systems, which increases the risk of electrical shock and accidents.

Key Electrical Safety Risks:

  • Electric shock near furnace panels, rolling mill controls & MCC panels,
  • Heavy vibration affecting the electrical insulation areas,
  • Exposure to metal dust, heat and industrial debris,
  • Continuous 24/7 electrical operations,
  • Strict internal and third-party safety audits.

In such conditions, even a minor electrical accident can cause serious injury, production stoppage and heavy equipment damage.

Our Solution: Heavy-Duty Electrical Insulating Mats for Metal Industries

We manufacture industrial-grade insulating mats designed specifically for heavy iron, steel and metal processing industries.

Electrical insulating rubber mats

X-Volt Insulating Mats
(IS 15652:2006)

Electrical insulating mats

Electrical Rubber Mats
(IEC 61111:2009)

Insulating mats

Switchboard Mats
(ASTM-D178)

Electrical safety mat

Electrical Safety Mat
(EProtect)

Product Highlights

Electrical Insulating Rubber Mats for Steel & Metal Plants

  • High dielectric strength for HT & LT electrical panels,
  • IS 15652 / IEC 61111 / ASTM D178 compliant,
  • Flame-retardant and oil-resistant properties,
  • Anti-skid ribbed surface for industrial safety,
  • Resistant to industrial wear and abrasion,
  • Available in custom thickness and roll sizes.

Ideal For:

  • Furnace control panels,
  • Rolling mill electrical areas,
  • Switchgear & MCC rooms,
  • Transformer zones,
  • Maintenance and inspection areas.

How Our Insulating Mats Solve Industry Risks

Metal Industry RiskOur Solution
Electric shock hazardsHigh dielectric strength rubber mats
Heat & industrial exposureDurable, heat-resistant rubber composition
Vibration & heavy foot trafficTough, abrasion-resistant design
Compliance requirementsIS / IEC / ASTM certified insulating mats
Continuous operationsLong service life with low maintenance

Certifications & Memberships

Why Electrical Safety Mats are Essential in Metal Processing Plants

Electrical work in steel and metal units often occurs near high-energy equipment. The risk of electrical insulation leakage increases over time with exposure to dust, heat and vibration.

Impact of Electrical Incidents on Metal Processing Industries:

  • Production delays in rolling or casting lines,
  • Equipment damage and repair costs,
  • Workplace injuries and loss of lives,
  • Non-compliance of audit and huge penalties.

Electrical insulating mats provide an insulation barrier between workers and live equipment, reducing electrical shock risk and improving overall plant safety.

Installing certified electrical safety mats is a proactive and cost-effective safety solution in high-risk metal processing environments.

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Why Choose Our Insulating Mats for Iron & Steel Plants

Icon of 100% Shock Proof protection

Ideal for Harsh Conditions

Our insulating mats are engineered to withstand heat, dust, vibration, and heavy industrial usage.

Icon of ERDA Test Certification

Reliable Operations

Our Insulating rubber mats are designed for 24/7 plant operations without compromising insulation performance.

Icon of Safety Audit Compliant

High Abrasion Resistance

Duratuf insulating mats are highly abrasion-resistant to wear and tear in high-movement industrial zones.

Icon of Chemical & Flame Retardant

Consistent Electrical Protection

Each insulating mat is tested to ensure stable dielectric strength and long-term reliability.

Icon of Moisture & Ozone Resistant

Safety Compliance

Our safety mats help iron and steel plants meet IS / IEC / ASTM standards and internal safety protocols.

Our Clientele

Buy Insulating Mats for Your Steel or Metal Processing Plant

Whether you operate a steel rolling mill, foundry or metal processing unit, we are here to help you choose the right insulating mats for your application.

Talk to Our Electrical Safety Experts

Customer Reviews

We bought insulating mats from them and the agent who guided us through the process was very good. Hassle free and affordable. Very good.
Davis Grill

I am a regular buyer of Duratuff make insulating Rubber mats and I take this opportunity to express my review regarding quality of the product and their service.

Suresh babu Dasari

Best choice for ensuring safety, quality and durability. genuinely recommended.

Renil Peter
Good quality products. We suggested to different clients and are happy with the quality.
Arun Periyal

I am a regular buyer of Duratuff Eletrical insulating Rubber mats. My review regarding quality of the product and their services are excellent.

Jiju Raj

Frequently Asked Questions

In metal processing Industries, the insulating mats should be installed in front of the furnace control panels, rolling mill MCC panels, switchgear and distribution boards and transformer rooms.

Continuous vibration from heavy machinery can cause wear and displacement. Heavy-duty, abrasion-resistant mats are recommended in such environments.

Yes. However, regular cleaning is necessary to prevent metal dust accumulation that may affect surface condition.

Voltage rating must match the highest operating voltage in the electrical installation, especially in HT panels and heavy-load systems.

Frequent visual inspections are recommended due to high traffic and harsh conditions. Damaged or worn mats should be replaced immediately.

Yes. Certified insulating mats demonstrate compliance with electrical safety regulations and support internal and third-party safety inspections.